Study on Multi Process Forming Process of Aluminum Alloy Flat Flange
DOI: 10.23977/jmpd.2019.31001 | Downloads: 14 | Views: 2457
Author(s)
Zhiyuan Guo 1
Affiliation(s)
1 School of Mechanical Engineering, Tianjin University of Technology and Education, Tianjin 300222, China
Corresponding Author
Zhiyuan GuoABSTRACT
Taking the plane flange drawing part as an example, the traditional forming process is mostly rigid drop forming in the early stage and artificial knock shaping in the later stage, so the qualified rate of the part is low in the forming process. It has a long production cycle, costs a lot of energy and other material resources, and the manufacturing cost is high. The application of the forming technology based on the combination of rigid and flexible in the forming process of such parts can effectively solve the problems existing in the traditional forming process of such parts, and effectively improve the surface quality of parts. By using DYNAFORM finite element analysis software to analyze the forming process of parts, we can accurately analyze the advantages and disadvantages of traditional rigid drop forming and rigid flexible combination forming process. Through the combination of rigid and flexible forming process, adjusting the pressure of flexible medium on parts and the size of blank holder gap in the forming process can solve the technical problems such as the rupture of flat flange drawing parts in the deformation stage, excessive local thinning and the surface quality of parts after forming not up to standard.
KEYWORDS
Hydrodynamic deep drawing, Rigid and Soft Combination, numerical analysis, Forming processCITE THIS PAPER
Zhiyuan Guo, Study on Multi Process Forming Process of Aluminum Alloy Flat Flange. Journal of Materials, Processing and Design (2019) 3: 1-9. DOI: http://dx.doi.org/10.23977/jmpd.2019.31001.
REFERENCES
[1] Li Tao, Lang Lihui, a Dongyang. Numerical simulation of multi-stage liquid filling forming and process of complex thin-walled parts [J]. Journal of Beijing University of Aeronautics and Astronautics, 2007, 33 (7): 830-832.
[2] Lang Lihui, Wang Yongming, Xie Yasu, et al. Study on shape optimization of liquid filled forming blank for a special shaped aluminum alloy box [J]. Precision forming engineering, 2013, 5 (3): 19-23.
[3] Wang Huiting, Gao Lin, Shen Xiaohui, et al. Two way naturally pressurized aluminum alloy 2a120 liquid filled drawing [J]. Journal of Aeronautics, 2010, 31 (6): 1266-1271.
[4] XU Y C, LI F, YUAN S J. Effects of Pre-bulging on 2024 Aluminum Alloy Complex-shaped Components[J].JOM Journal of The Minerals, Metals & Materials Society, 2011, 63(5): 39-41.
[5] LANG L H, WANG Y M, XIE Y S, et al. Prebulging Effect during Sheet Hydroforming Process of Aluminum Alloy Box with Unequal Height and Flat Bottom [J]. Transactions of Nonferrous Metals Society of China, 2012, 22( 2) :302-308.
[6] Chen Wei, Zhou Hongchao, Xu Xuelai, et al. Research on variable blank holder force deep drawing of box parts [J]. Forging technology, 2014, 11 (39): 20-24.
[7] Sun Hui, Ji Pingxin. Formability analysis and process research of conical drawing parts [J]. Forging equipment and manufacturing technology, 2014, 03: 63-65.
[8] Chen Xuguo, Li Jiguang, Zhang Jiegang, et al. Numerical simulation study on liquid filled drawing of 2A12 aluminum alloy flat bottom cylinder [J]. Precision forming engineering, 2015, 6: 86-91.
[9] Bagherzadeh S, Mirnia M J, Dariani B M. Numerical and experimental investigations of hydro-mechanical deep drawing process of Zaminated aluminum/steel sheets [J]. Journal of Manufacturing Processes, 2015, 18: 131-140.
[10] Wang Wei, Liu Chun, Li Dongsheng. Drawing test and finite element simulation of 2024 aluminum alloy cylinder [J]. Forging technology, 2014, 11 (11): 1-6.
[11] Bai Yunrui, Tao Jie, Guo Xunzhong, et al. Study on the formability and numerical simulation of 6061 aluminum alloy sheet [J]. Forging technology, 2013, 38 (4): 177-181.
[12] FARZAD R, SEYED J H, HASSAN M, et al. Numerical and Experimental Study of the Efficient Parameters on Hydromechanical Deep Drawing of Square Parts [J]. Journal of Materials Engineering and Performance, 2013, 22 (2): 338-344.
[13] GUO J D, ZHAO C C, CAO M Y. Process of Back Pressure Deep Drawing with Solid Granule Medium on Sheet Metal [J]. Journal of Central South University, 2014, 21 (7): 2617-2626.
[14] HUANG G M, WANG J P, CHEN T T, et al. Optimal Design for the Fluid Cavity Shape in Hydromechanical Fine Blanking [J]. International Journal of Advanced Manufacturing Technology, 2015, 78 (1-4): 153-160.
Downloads: | 1672 |
---|---|
Visits: | 98910 |
Sponsors, Associates, and Links
-
Forging and Forming
-
Composites and Nano Engineering
-
Metallic foams
-
Smart Structures, Materials and Systems
-
Chemistry and Physics of Polymers
-
Analytical Chemistry: A Journal
-
Modern Physical Chemistry Research
-
Inorganic Chemistry: A Journal
-
Organic Chemistry: A Journal
-
Progress in Materials Chemistry and Physics
-
Transactions on Industrial Catalysis
-
Fuels and Combustion
-
Casting, Welding and Solidification
-
Journal of Membrane Technology
-
Journal of Heat Treatment and Surface Engineering
-
Trends in Biochemical Engineering
-
Ceramic and Glass Technology
-
Transactions on Metals and Alloys
-
High Performance Structures and Materials
-
Rheology Letters
-
Plasticity Frontiers
-
Corrosion and Wear of Materials
-
Fluids, Heat and Mass Transfer
-
International Journal of Geochemistry
-
Diamond and Carbon Materials
-
Advances in Magnetism and Magnetic Materials
-
Advances in Fuel Cell
-
Journal of Biomaterials and Biomechanics